LYYD-75KVA/150KV Portable High Voltage Test Transformer Product Overview



    It is a new type of product produced after improvement based on the same type of YDJ (G) transformer, in accordance with the transformer national standard ZBK41006—89 requirements. This series of products has the characteristics of small size, light weight, compact structure, complete functions, and convenient use. It is suitable for power, industrial and mining, scientific research and other departments, for various high-voltage electrical equipment, electrical components, insulating materials for power frequency withstand voltage test and DC leakage test, and is an indispensable instrument in high-voltage testing.



2. LYYD-75KVA/150KV Portable High Voltage Test Transformer Product Structure



    The iron core is a single-frame type. The coil adopts a concentric cylindrical multi-layer tower structure. The primary low-voltage winding is wound on the iron core, and the secondary high-voltage winding is wound on the outside of the low-voltage winding. This coaxial arrangement reduces the coupling loss between windings. The high-voltage silicon stack is encapsulated in the bushing with a special process. The shell of the product is made into an octagonal structure that fits well with the core, and the overall appearance is beautiful and generous. Its internal and external structure is shown in Figure 1.



Product Model Meaning



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                         Figure 1: Structural Schematic Diagram

  1-Equalizing ball; 2-Silicon stack short-circuit rod; 3-High-voltage bushing; 4-Oil valve; 5-Housing; 6,7-Voltage adjustment input a, x terminals; 8,9-Instrument measurement E, F terminals; 10-High-voltage tail X terminal; 11-Transformer shell grounding terminal; 12-High-voltage output A terminal; 13-High-voltage rectifier silicon stack; 14-Internal equalizing ring; 15-Transformer iron core; 16-Primary low-voltage winding; 17-Measurement instrument winding; 18-Secondary high-voltage winding; 19-Transformer oil.



LYYD-75KVA/150KV Portable High Voltage Test Transformer Working Principle



    It is a single-phase transformer with connection group label II. The working process of a single transformer: AC 220V (380V for above 10KVA) voltage is connected to the power control box (console), and through the auto-transformer (external for above 50KVA) inside the power control box (console), the voltage is adjusted from 0 to 200V (0 to 400V for above 10KVA) to the primary winding of the test transformer. According to the principle of electromagnetic induction, the required high voltage for testing can be obtained in the high-voltage winding of the transformer. Its working principle diagram is shown in Figure 2.



  1. Working Principle Schematic Diagram





                           Figure 2: Working Principle Schematic Diagram

In the test transformer: a, x are low-voltage input terminals; A, X are high-voltage output terminals; E, F are instrument measurement terminals.

  2. The working principle of a single AC/DC dual-purpose transformer is shown in Figure 3. In the figure: a high-voltage silicon stack is installed inside the high-voltage bushing, connected in series in the high-voltage circuit for high-voltage rectification to obtain DC high voltage. When a short-circuit rod is used to short-circuit the high-voltage silicon stack, AC high voltage can be obtained, and its state is AC output; conversely, when the short-circuit rod is pulled out, its state is DC output.

3. The principle of three transformers connected in series to obtain higher voltage is shown in Figure 4. Series transformers have great advantages because the entire test device is composed of multiple single series-excited transformers. A single test transformer has the characteristics of small size, light weight, and easy transportation. It can be used in series to combine to a voltage several times higher than the output voltage of a single test transformer, or it can be used separately. The entire test device has low investment and is economical. As shown in Figure 3: In the series use of three series-excited test transformers, the output voltage of each single transformer B1, B2, B3 is U. The first and second stage test transformers each have an excitation winding, namely A1, C1 and A2, C2. When the control voltage is applied to the primary winding a1, x1 of the first stage transformer B1, the excitation winding A1, C1 supplies power to the primary winding of the test transformer B2, and the excitation winding A2, C2 of the second stage test transformer B2 supplies power to the primary winding of the test transformer B3. Since the high-voltage tail and shell of the first stage transformer B1 are grounded, the second and third stage transformers B2 and B3 are isolated from the ground by insulating supports, so the output voltages of transformers B1, B2, B3 to ground are 1U, 2U, 3U respectively.